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Wednesday, August 13, 2025

Guaranteeing security in high-voltage functions


Electrical mobility wants dependable high-voltage measurement options to make sure the operational security of on-board installations and charging infrastructure

Trendy electrical automobiles function in depth high-voltage networks that carry a whole bunch of volts between varied electrical tools. To make sure operational security, protected measurement options are required for top DC and AC voltages in addition to all related bodily parameters, from temperature and acceleration to power and strain.

German specialist cable producer SAB Bröckskes has been creating and producing high-voltage (HV) cables for electrical mobility for a few decade. The corporate portfolio contains devoted measurement cables for temperature, voltage, acceleration and pressure gauges. It additionally contains single- and multi-channel type-Okay HV sensors, HV Pt100/Pt1000 sensors and HV take a look at adapters.

SAB Bröckskes and its expertise associate CSM have launched a measuring system for high-voltage e-mobility elements. The system, consisting of sensor cable, plug, socket and measuring module, permits using uninsulated sensors as much as 1,000 V DC working voltage. It’s safety-attested in keeping with DIN EN 61010 and designed for cell use in electrical and hybrid automobiles in addition to stationary installations to measure present, voltage and energy immediately in high-voltage strains. The tools is equally appropriate for measurements on electrified municipal automobiles in addition to on cell forestry, agricultural and development equipment.

SAB connection cable for a high-voltage measurement module for temperature and analogue measurement alerts

SAB Bröckskes high-voltage (HV) sensor cables, equivalent to HV two-channel analogue measuring cables (90V), HV four-channel voltage measurement cables (90V) and four-channel voltage measurement cables (1,000V), guarantee a dependable measurement chain from sensor to information acquisition. These additionally allow widespread low-voltage sensors to be built-in into HV functions. CSM has cooperated with the German automotive electronics specialist Vector Informatik to develop a scalable e-mobility measurement system for automobiles and take a look at benches that allows information logging and measured worth administration in high-voltage and low-voltage environments. The decentralized measuring system permits, amongst different issues, synchronous acquisition of measured information from measurement modules, car buses and management models, direct measurement of present and voltage in high-voltage strains with as much as 1MHz in addition to multi-channel real-time energy evaluation.

PT100/PT1000 high-voltage resistance sensors with extension cable for high-precision temperature measurements at low thermal mass

A multi-level security idea in accordance with the provisions of DIN EN 61010 for electrical measuring, management and laboratory tools ensures protected high-voltage (HV) measurement. An isolation barrier within the measurement module ensures safe transmission of measured information and protected energy provide. All SAB sensor cables function multi-layered insulation to guard in opposition to electrical shock. A blue intermediate insulation, which acts as a put on indicator, alerts injury to the cable sheath. The particularly developed HV connector for the sensor cable is plugged into the HV module socket by way of a kink-protection sleeve. The HV plug and HV sockets are designed to be touch-proof. Earlier than transport, every particular person measuring module undergoes testing in accordance with DIN EN 61010, which is documented in a take a look at report. An accredited take a look at laboratory carries out sort assessments of your entire system consisting of measurement modules and sign cables. As well as, the models are examined for EMC, shock and vibration resistance in addition to their diploma of safety of IP65 or IP67.

sab-cable.com

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